Hungarian Low Rank Coal Gasification and Single Line Multi-Stage Gasification: Short Review

Authors

  • Duc Thuan Mai University of Miskolc, Institute of Energy, Ceramics and Polymer Technology
  • András Arnold Kállay University of Miskolc, Institute of Energy, Ceramics and Polymer Technology

DOI:

https://doi.org/10.32974/mse.2022.002

Keywords:

thermochemical processes, gasification process, coal gasification, synthesis gas

Abstract

Presently, the thermochemical process is widely used in the utilisation of fossil fuels. In which, gasification processes are the most attractive solutions for the cleaner utilisation of coal. One of the main challenges is the development of the reactor considering a better conversion efficiency. In this paper, the background research shows that there is a field of research with a gap within the gasification of low rank coals, especially regarding the fine-tuning of the synthesis gas composition within the process. There are several research focusing on multistage gasifiers, however, these approaches mainly focused on the multi-stage gasification of biomass fuel to enhance the quality of synthesis gas, especially in the reduction of tar content to use in combustion process as internal combustion engine or combined heat and power plant. In addition, using air as reactant showed the poor result in the ratio of H2/CO for further direct application in the chemical process.

References

BP: Statistical Review of World Energy 2020. 2020.

BP: BP Energy Outlook 2019 edition. 2019.

Y. Song and N. Wang: Exploring temporal and spatial evolution of global coal supply-demand and flow structure. Energy, Vol. 168, pp. 1073–1080, Feb. 2019. https://doi.org/10.1016/j.energy.2018.11.144

C. Gaedicke et al.: BGR Energy Study – Data and developments concerning German and Global energy supplies. 2019.

Z. Luo and M. Agraniotis: Low-Rank Coals for Power Generation, Fuel and Chemical Production. 2017.

L. Bokányi and Á. Pintér-Móricz: Potential methanol-ethanol synthesis from Hungarian sub-bituminous coal via plasma gasification and Fischer-Tropsch synthesis. Int. J. Oil, Gas Coal Technol., Vol. 18, pp. 55–73, 2018. https://doi.org/10.1504/IJOGCT.2018.091565

A. Pettinau, Z. Dobó, Z. Köntös, and A. Zsemberi: Experimental characterization of a high sulfur Hungarian brown coal for its potential industrial applications. Fuel Process. Technol., Vol. 122, pp. 1–11, 2014. https://doi.org/10.1016/j.fuproc.2014.01.018

M. Aziz, Y. Kansha, A. Kishimoto, Y. Kotani, Y. Liu, and A. Tsutsumi: Advanced energy saving in low rank coal drying based on self-heat recuperation technology. Fuel Process. Technol., Vol. 104, pp. 16–22, 2012. https://doi.org/10.1016/j.fuproc.2012.06.020

Z. Peng et al.: Dielectric characterization of Indonesian low-rank coal for microwave processing. Fuel Process. Technol., Vol. 156, pp. 171–177, 2017. https://doi.org/10.1016/j.fuproc.2016.11.001

I. S. Gwak, Y. R. Gwak, Y. Bin Kim, and S. H. Lee: Drying characteristics of low rank coals in a pressurized flash drying system. J. Ind. Eng. Chem., Vol. 57, pp. 154–159, 2018, https://doi.org/10.1016/j.jiec.2017.08.017.

H. Osman, S. V. Jangam, J. D. Lease, and A. S. Mujumdar: Drying of low-rank coal (LRC)-A Review of recent patents and innovations. Dry. Technol., Vol. 29, No. 15, pp. 1763–1783, 2011, https://doi.org/10.1080/07373937.2011.616443.

H. Ullah et al.: Hydrothermal dewatering of low-rank coals: Influence on the properties and combustion characteristics of the solid products. Energy, Vol. 158, pp. 1192–1203, 2018, https://doi.org/10.1016/j.energy.2018.06.052.

L. Dingcheng, X. Qiang, L. Guangsheng, C. Junya, and Z. Jun: Influence of heating rate on reactivity and surface chemistry of chars derived from pyrolysis of two Chinese low rank coals. Int. J. Min. Sci. Technol., Vol. 28, No. 4, pp. 613–619, 2018. https://doi.org/10.1016/j.ijmst.2018.05.001

S. Fan, X. Yuan, L. Zhao, L. H. Xu, T. J. Kang, and H. T. Kim: Experimental and kinetic study of catalytic steam gasification of low rank coal with an environmentally friendly, inexpensive composite K2CO3-eggshell derived CaO catalyst. Fuel, Vol. 165, pp. 397–404, 2016, https://doi.org/10.1016/j.fuel.2015.10.084.

X. Yuan, K. B. Lee, and H. T. Kim: Investigation of Indonesian low rank coals gasification in a fixed bed reactor with K2CO3 catalyst loading. J. Energy Inst., Vol. 92, No. 4, pp. 904–912, 2019, https://doi.org/10.1016/j.joei.2018.06.011.

A. Tahmasebi, H. Zheng, and J. Yu: The influences of moisture on particle ignition behavior of Chinese and Indonesian lignite coals in hot air flow. Fuel Process. Technol., Vol. 153, pp. 149–155, 2016, https://doi.org/10.1016/j.fuproc.2016.07.017.

H. Song, G. Liu, and J. Wu: Pyrolysis characteristics and kinetics of low rank coals by distributed activation energy model. Energy Convers. Manag., Vol. 126, pp. 1037–1046, 2016, https://doi.org/10.1016/j.enconman.2016.08.082.

X. Lu and T. Wang: Investigation of Low Rank Coal Gasification in a Two-Stage Downdraft Entrained-Flow Gasifier. International Journal of Clean Coal and Energy, Vol. 2014, No. February, pp. 1–12, https://doi.org/10.4236/ijcce.2014.31001.

Q. You et al.: Product distributions and characterizations for integrated mildliquefaction and carbonization of low rank coals. Fuel Process. Technol., Vol. 156, pp. 54–61, 2017, https://doi.org/10.1051/e3sconf/202018103003.

A. Setiawan and Z. Arifin: Low rank coal drying technology for decreasing electricity cost production: Case study of Nagan Raya power plant. E3S Web Conf., Vol. 181, 2020.

A. Masudi, N. W. Che Jusoh, and O. Muraza: Recent progress on low rank coal conversion to dimethyl ether as clean fuel: A critical review. J. Clean. Prod., Vol. 277, p. 124024, Dec. 2020, https://doi.org/10.1016/j.jclepro.2020.124024.

X. Tang, S. Snowden, B. C. McLellan, and M. Höök: Clean coal use in China: Challenges and policy implications. Energy Policy, Vol. 87, pp. 517–523, 2015. https://doi.org/10.1016/j.enpol.2015.09.041

G. Yue and S. Li: Clean Coal Technology and Sustainable Development. In: Proceedings of the 8th International Symposium on Coal Combustion: Clean Coal Technology and Sustainable Development, 2016, Springer, Berlin.

D. A. Bell, B. F. Towler, and M. Fan: Coal Gasification And Its Applications. First edit. 2011, William Andrew, Oxford.

V. Belgiorno, G. De Feo, C. Della Rocca, and R. M. A. Napoli: Energy from gasification of solid wastes. Waste Manag., Vol. 23, No. 1, pp. 1–15, 2003. https://doi.org/10.1016/S0956-053X(02)00149-6

S. Luo, B. Xiao, Z. Hu, S. Liu, X. Guo, and M. He: Hydrogen-rich gas from catalytic steam gasification of biomass in a fixed bed reactor: Influence of temperature and steam on gasification performance. Int. J. Hydrogen Energy, Vol. 34, No. 5, pp. 2191–2194, 2009, https://doi.org/10.1016/j.ijhydene.2008.12.075.

N. Mahinpey and A. Gomez: Review of gasification fundamentals and new findings: Reactors, feedstock, and kinetic studies. Chem. Eng. Sci., Vol. 148, pp. 14–31, 2016. https://doi.org/10.1016/j.ces.2016.03.037

J. G. Speight: Handbook of gasification technology: science, technology, and processes. Wiley, 2020.

R. W. Breault: Gasification processes old and new: A basic review of the major technologies. Energies, Vol. 3, No. 2, pp. 216–240, 2010. https://doi.org/10.3390/en3020216

P. Basu: Biomass Gasification, Pyrolysis, and Torrefaction. Vol. Second edi. 2013, Elsevier Inc., Burlington.

C. García Cortés, E. Tzimas, and S. D. Peteves: Technologies for Coal based Hydrogen and Electricity Co-production Power Plants with CO 2 Capture. EUR 23661 EN. 2009.

J. A. Ruiz, M. C. Juárez, M. P. Morales, P. Muñoz, and M. A. Mendívil: Biomass gasification for electricity generation: Review of current technology barriers. Renew. Sustain. Energy Rev., Vol. 18, pp. 174–183, 2013. https://doi.org/10.1016/j.rser.2012.10.021

J. Morales Pedraza: Electrical Energy Generation in Europe. Cham: Springer International Publishing, 2015.

G. Nagy and Z. Dobó: Experimental investigation of fixed-bed pyrolysis and steam gasification of food waste blended with woody biomass. Biomass and Bioenergy, Vol. 139, p. 105580, 2020, https://doi.org/10.1016/j.biombioe.2020.105580.

S. Hamel, H. Hasselbach, S. Weil, and W. Krumm: Autothermal two-stage gasification of low-density waste-derived fuels. Energy, Vol. 32, No. 2, pp. 95–107, 2007. https://doi.org/10.1016/j.energy.2006.03.017

T. Bui, R. Loof, and S. C. Bhattacharya: Multi-stage reactor for thermal gasification of wood. Energy, Vol. 19, No. 4, pp. 397–404, 1994. https://doi.org/10.1016/0360-5442(94)90118-X

S. C. Bhattacharya, A. H. M. M. R. Siddique, and H.-L. Pham: A study on wood gasification for low-tar gas production. Energy, Vol. 24, pp. 285–296, 1999. https://doi.org/10.1016/S0360-5442(98)00091-7

C. A. V. B. de Sales et al.: Experimental study on biomass (eucalyptus spp.) gasification in a two-stage downdraft reactor by using mixtures of air, saturated steam and oxygen as gasifying agents. Energy Convers. Manag., Vol. 145, pp. 314–323, 2017. https://doi.org/10.1016/j.enconman.2017.04.101

A. L. Galindo, E. S. Lora, R. V. Andrade, S. Y. Giraldo, R. L. Jaén, and V. M. Cobas: Biomass gasification in a downdraft gasifier with a two-stage air supply: Effect of operating conditions on gas quality. Biomass and Bioenergy, Vol. 61, pp. 236–244, 2014, https://doi.org/10.1016/j.biombioe.2013.12.017.

N. K. Ram, N. R. Singh, P. Raman, A. Kumar, and P. Kaushal: A detailed experimental analysis of air–steam gasification in a dual fired downdraft biomass gasifier enabling hydrogen enrichment in the producer gas. Energy, Vol. 187, pp. 1–16, 2019, https://doi.org/10.1016/j.energy.2019.115937.

A. R. Saleh and B. Sudarmanta: Experimental investigation on multi-stage downdraft gasification: Influence of air ratio and equivalent ratio to the gasifier performance. 2018, p. 020026, https://doi.org/10.1063/1.5046222.

J. D. Martínez, E. E. Silva Lora, R. V. Andrade, and R. L. Jaén: Experimental study on biomass gasification in a double air stage downdraft reactor. Biomass and Bioenergy, Vol. 35, No. 8, pp. 3465–3480, 2011. https://doi.org/10.1016/j.biombioe.2011.04.049

A. R. Saleh, B. Sudarmanta, H. Fansuri, and O. Muraza: Syngas production from municipal solid waste with a reduced tar yield by three-stages of air inlet to a downdraft gasifier. Fuel, Vol. 263, p. 116509, 2020. https://doi.org/10.1016/j.fuel.2019.116509

U. Brandt, Peder; Larson, Elfinn; Henriksen, High Tar Reduction in a Two Stage Gasifier. Energy & Fuels, Vol. 14, No. 7, pp. 816–819, 2000. https://doi.org/10.1021/ef990182m

J. Ahrenfeldt et al.: Validation of a Continuous Combined Heat and Power (CHP) Operation of a Two-Stage Biomass Gasifier. Energy & Fuels, Vol. 20, No. 6, pp. 2672–2680, Nov. 2006, https://doi.org/10.1021/ef0503616.

Z. Wang et al.: Gasification of biomass with oxygen-enriched air in a pilot scale twostage gasifier. Fuel, Vol. 150, pp. 386–393, 2015. https://doi.org/10.1016/j.fuel.2015.02.056

R. Ø. Gadsbøll, Z. Sárossy, L. Jørgensen, J. Ahrenfeldt, and U. B. Henriksen: Oxygenblown operation of the TwoStage Viking gasifier. Energy, Vol. 158, pp. 495–503, 2018, https://doi.org/10.1016/j.energy.2018.06.071.

J. Brynda et al.: Wood chips gasification in a fixed-bed multi-stage gasifier for decentralized high-efficiency CHP and biochar production: Long-term commercial operation. Fuel, Vol. 281, p. 118637, 2020. https://doi.org/10.1016/j.fuel.2020.118637

Downloads

Published

2023-11-05

How to Cite

Mai, D. T., & Kállay, A. A. (2023). Hungarian Low Rank Coal Gasification and Single Line Multi-Stage Gasification: Short Review. Hungarian Materials and Chemical Sciences and Engineering, 47(1), 16–31. https://doi.org/10.32974/mse.2022.002

Issue

Section

Articles